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From remote diagnostics to on-site maintenance – avoid unnecessary breakdowns in wind turbines

30.08.2025

Speed is essential in the inspection and Maintenance work on wind turbines is a key economic factor. If the plant is at a standstill, this can be done with corresponding yield losses Along.

Inspections or necessary work should be carried out should not be postponed under any circumstances, as this would entail consequential damage and significantly increase the repair effort. It is therefore important that Problems detected early on without much effort and then quickly resolved become. This requires well-trained staff and high-performance Maintenance tools are indispensable. This article shows how modern surveillance and Maintenance of wind turbines today and what needs to be considered.

 

The right equipment for all problems is not always available

Even on relatively new and modern Wind turbines can cause problems that need to be fixed. In particular, the operators of smaller wind farms or individual turbines can such problems sometimes not only with the existing equipment solve. If the right device is missing, solutions must be found. This is for the Happiness is often possible at short notice.

For example, those affected can rent a work platform for maintenance - see: https://biberger.de/ or request a suitable telehandler. As a result, there is no unnecessarily long downtimes and regular operation can be resumed quickly. can be recorded.

 

Qualified specialist staff as a guarantee for successful maintenance

Even the best equipment can reach its potential only develop if it is used by trained personnel. Professionals know the safety requirements, can be used for the maintenance of the wind turbines. operate the necessary equipment correctly and carry out all work professionally.

They are also able to identify possible risks early on and, if necessary, know how work processes can be can be optimized. The operators of the wind turbines benefit from shorter operating times, lower wear and tear and higher occupational safety, which is why neither the necessary maintenance technology nor the personnel can be saved should.

 

Remote diagnostics as a basis for quick decisions

Precise remote diagnostics make it possible to determine the technically complex wind turbines continuously monitored and technical Identify problems at an early stage. All operating data is continuously updated by sensors without the need for a technician to be on site.

This not only saves costs, but also ensure that irregularities are immediately noticed and continue accordingly. can be verified. By means of modern plant technology, the the following information from the far away plant immediately into the Control center, where they are analyzed by the responsible service technicians can:

● Performance data of the system

● Temperature values more central Components

● Vibration measurements

● Control status messages

● Error messages of individual components and groups

● Mains voltage and frequency values

● Energy yield data

Based on this data, priorities can be and necessary measures are initiated immediately. In addition, the maintenance team, if necessary, take the right spare parts with you, if in all likelihood this should be necessary. The combination of rapid analysis and targeted deployment planning, downtimes can be significant. and thus make the operation of the plant more economical.

 

When is which staff needed?

Anyone responsible for the maintenance of a wind turbine depends heavily on the type of maintenance required. For work at great heights, such as on the rotor blades or the nacelle , usually only specially trained industrial climbers - see: https://web.arbeitsagentur.de/berufenet/beruf/15711 are considered. These specialists are not only able to carry out the technical work that needs to be done, but also but are also trained to correctly monitor weather conditions. and to work safely even under difficult conditions.

However, many inspections do not take place in the lofty height, but in the foot of the tower or in the machine house. Access is much easier here, so that even regular technicians can be used without any problems.

 

Be sure to follow maintenance schedules and other manufacturer specifications

The wind turbines from the manufacturer Maintenance plans specify exactly at what intervals and with which which measures the systems have to be tested. These requirements are not important only from a technical point of view, but also legally relevant in order to Guarantee claims and insurance benefits.

If maintenance is carried out later than specified the risk of expensive consequential damage increases considerably, because a undetected defect can lead to consequential damage, which can then be significantly higher costs than timely repair. Anyone who maintenance schedules, thus extending the expected service life of the system and ensures stable electricity production.

 

Legal requirements for the maintenance of Wind turbines

Not only the manufacturer's maintenance schedules, but also the legal regulations determine how often and in what way extent a wind turbine should be maintained. For the recurring Examination - See: https://www.tuvsud.com/de-de/branchen/energie/erneuerbare-energien/windenergie/pruefung-inspektion-windkraftanlage regulations laid down by official bodies Intervals that must not be exceeded. It is therefore advisable to use the make an appointment for the next inspection in good time and prefer to a little too early than too late.

All checks and work on the plant must be fully documented. For example, if necessary, a complaint may be made to the authorities, insurance companies or other bodies must be proven at any time that inspections and maintenance have been carried out properly and on time.

 

Coordinating multiple plant locations can be challenging

Operators with several wind farms often have to Coordinate operations over longer distances. Many of the required Information is collected digitally and runs in an operations center without anyone having to be on site at the wind turbine, yet a physical visit to the facility is often indispensable. In this context, the the following things:

● Travel times and route planning of the Service teams to minimize downtime

● Availability of staff with the required qualification

● Use of special tools or Spare parts that need to be on site on time

● Weather conditions that affect the Influence access or work on the plant

● Security clearances and Permits for work at height or on electrical installations

● Communication between head office and Away teams to keep information up-to-date

● Prioritization of operations if Multiple attachments report issues at the same time

Depending on the type of maintenance work required or repair, the weather also plays a role that cannot be influenced, which means that often require short-term replanning.

 

Central coordination as the key to success

For the reliable operation of wind turbines, you need a well-organized control center that pulls all the strings in the of the hand. It ensures that personnel, materials and information on the are in the right place at the right time. A clear coordination between Inside and outside teams crucial to avoid delays.

It is also important to always have a alternative plan, because unforeseeable factors such as sudden Weather changes, technical problems or logistical bottlenecks can even cause Delay well-planned operations. Those who react quickly in such situations minimizes downtime and costs. A forward-looking, flexible Coordination is therefore not an additional task, but a basic prerequisite for the smooth operation of modern wind farms.